Listado de la categoría: noticias

Glass tempering furnace is a key equipment in the glass production line, which directly affects the operating efficiency of the entire production line and the quality of glass products. Reasonable selection of glass tempering furnace can not only improve production efficiency and extend the service life of equipment, but also effectively save energy consumption and reduce operating costs.

Principles of glass tempering furnace equipment selection

1. Capacity matching principle

The design capacity of the glass tempering furnace must match the actual capacity of other links in the production line. If the capacity of the tempering furnace is too large, it will cause waste of energy and labor; if the capacity is too small, it will restrict the efficiency of the entire production line. Por lo tanto, when selecting, it is necessary to combine the actual situation of the production line to select a better tempering furnace specification.

2. Process compatibility principle

The tempering process requirements of different glass varieties are different, so the design of the tempering furnace must be compatible with the process of the required tempered glass variety. Por ejemplo, although the tempering processes of flat glass, vidrio automotriz, laminated glass, etc. have something in common, the parameter settings in the heating, cooling, and transportation links are different. Por lo tanto, it is necessary to select a suitable tempering furnace model based on the company’s existing and future product planning.

3. Energy-saving and environmental protection principles

With the increasing attention paid to energy conservation and environmental protection, the glass industry is also facing higher environmental protection requirements. Tempering furnaces are high-energy-consuming equipment, and equipment with high energy efficiency ratio and low pollution emissions should be given priority, which can not only reduce operating costs but also meet environmental protection requirements. In addition to the energy-saving performance of the equipment itself, the design of energy-saving links such as waste heat recovery should also be considered.

Precautions for selecting glass tempering furnace equipment

1. Clarify the size requirements of the tempering furnace

Glass tempering furnaces of different specifications have large differences in size. Por ejemplo, the length of the car window glass tempering furnace is usually 6-9 metros; the flat glass tempering furnace can even reach more than 30 metros. Por lo tanto, before selecting the model, it is necessary to accurately understand the requirements of the production line for the glass size to avoid the inability to produce normally due to inconsistent sizes.

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For more detailed information on glass tempering furnace equipment selection principles and precautions, por favor haga clic para visitar:https://www.shencglass.com/en/a/news/glass-tempering-furnace-equipment-selection.html

The bending principle of a flat bending tempering furnace involves heating and shaping glass sheets into curved or bent forms. Este proceso, widely used in manufacturing applications such as automotive and architectural glass, uses controlled heating, flexión, and tempering to achieve the desired shape and mechanical properties.

Principio de flexión del horno de templado y flexión plana.

1. Heating Phase

The flat glass sheet is placed on rollers and enters the furnace, where it is gradually heated to the softening point (typically around 600-700°C, depending on the glass type).

The heating is carefully controlled to ensure uniform temperature distribution across the glass. Uneven heating can cause distortions or weak points.

2. Bending Process

Once the glass reaches the target temperature and becomes pliable, it is moved to a bending station where the actual shaping occurs. There are two main bending methods in flat tempering furnaces:

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For more detailed information about the bending principle of the flat bending tempering furnace, por favor haga clic para visitar: https://www.shencglass.com/en/a/news/bending-principle-of-flat-bend-tempering-furnace.html

Cojinetes de giro are also called turntable bearings. The main structure includes: inner ring, outer ring, rolling element and rolling element guided cage. It is an important transmission component in mechanical equipment. It is widely used in engineering machinery, light industrial machinery, metallurgical machinery, medical machinery, ship equipment and other industries. Hoy, the slewing bearing manufacturer will take you to understand the manufacturing process and detailed steps of the slewing bearing.

Slewing bearing manufacturing process

1. Cutting of slewing bearing steel raw materials

The commonly used raw materials for slewing bearings are integrally hardened carbon chromium bearing steel, and the slewing bearing rings are made of surface hardened steel, generally made of 50Mn steel. The cylindrical raw material billets transported back from the steel plant are cut according to the size required for processing the bearings. En general, carbide saw blades should be used for cutting bearing steel, which has a series of excellent properties such as high hardness, resistencia al desgaste, good strength and toughness, resistencia al calor, and corrosion resistance.

2. Forging of slewing bearing billets

In the heating furnace, the billets are heated and forged into a round cake shape. The forging link is an important link to ensure the reliability and life of the bearing. Después de forjar, the raw materials form the bearing ring blank. Al mismo tiempo, the organizational structure of the raw materials becomes more dense and streamlined, which can improve the reliability and service life of the bearing. Además, the quality of the forging process will directly affect the utilization rate of the raw materials, thereby affecting the production cost.

3. Forging ring of slewing bearing

The steel blank is forged into a ring-shaped steel ring by using a ring rolling machine. Forging can improve the internal organization of steel and improve the strength, plasticity, impact toughness and other mechanical properties of steel.

4. Rough turning

The steel ring after ringing is loaded into the machine tool for rough turning of machining, and various grooves and raceways are turned out. The steel ring is fixed on the gear milling machine and the teeth are cut out. The main purpose is to make the ring after the ring is the same as the shape of the final product, creating conditions for the later grinding machine processing.

5. Temple (heat treatment) of slewing bearing

After machining, the strength and hardness of the steel are improved through quenching operation, and the wear resistance, fatigue strength and toughness of the metal are improved. The heat treatment process is to treat the bearing rings after forging and turning at high temperature. It directly affects the uniformity of carburization in the bearing rings, can improve the wear resistance and hardness of the bearings, and is also an important link that affects the reliability and life of the bearings.

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For more information about the manufacturing process and detailed steps of the slewing bearing, por favor haga clic aquí: https://www.mcslewingbearings.com/en/a/news/slewing-bearing-manufacturing-process.html

Four-point contact ball bearings are designed to handle axial loads in both directions and moderate radial loads. They are commonly used in applications requiring combined loading (axial and radial) y donde el espacio es limitado.

Four-point contact ball bearing installation guide

1. Preparación

Ensure the bearing, housing, and shaft are clean, free from any debris, suciedad, or burrs that could affect performance.

Check the parts for any damage or imperfections.

Apply a thin layer of high-quality grease or lubricant to the seating surfaces to ease installation and prevent corrosion.

2. Alinear el rodamiento

Align the bearing with the shaft or housing properly before applying force. Misalignment during installation can lead to excessive load, resulting in premature wear.

Note the direction of loading: four-point contact bearings have a split inner or outer ring, and the load should be directed through the split points.

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For more detailed information on four-point contact ball bearing installation, por favor haga clic aquí: https://www.mcslewingbearings.com/en/a/news/four-point-contact-ball-bearing-installation.html

In the field of industrial equipment maintenance, la excitador de pantalla vibratoria is one of the key equipment. During its maintenance process, a series of steps and standards must be followed to ensure its reliability and durability. The maintenance process of the vibrating screen exciter includes a series of strict operations, from taking photos and archiving the original machine state at the factory to the comprehensive process of painting and shipping. Each step significantly affects the results of the maintenance quality. In order to ensure the quality of maintenance, the various requirements in the maintenance of the vibrating screen exciter are also particularly critical. From bearings to housings, to gears and other parts, relevant standards and specifications must be strictly followed to ensure that the expected working performance can be achieved after maintenance.

Maintenance process of vibrating screen exciter

Take photos of the original machine state upon entering the factory and archive them → Shot peening → Primer spraying → Disassemble the vibrating screen exciter → Take photos of parts and archive them → Clean parts → Inspect, test and archive them → Issue test report → Salesperson and user confirm the damage and form a damage confirmation form → Develop maintenance plan → Receive parts → Inspect, record and archive → Ultrasonic cleaning → Assembly → Test and record into files → Paint → Ship

Maintenance requirements of vibrating screen exciter

1) hemos resuelto los pasos de instalación de los rodillos de molino de rodillos de alta presión y las camisas de los rodillos para su referencia

Must be replaced during maintenance, and high-quality SKF vibrating screen bearings must be selected to ensure that they can withstand high-intensity vibration working environment and maintain long-term stable operation. Careful installation and adjustment work is also essential to ensure the correct installation position and normal working state of the bearings.

2) Seals

Replacement of seals is an important guarantee to ensure the normal operation of the exciter. Al reemplazar, high-quality seals that match the originals must be selected to ensure that they can effectively prevent the leakage of lubricating oil or other substances, thereby protecting internal parts from damage.

3) Box body

The box body with cracks, falta de rebote, thread damage and wear must be replaced; when the box body hole and the bearing outer ring installation position are worn and the bearing does not meet the assembly requirements, it must be replaced. The new box body should be made of high-strength ductile iron QT400-12 material, without defects such as slag inclusions, los poros, grietas, etc. and ultrasonic flaw detection to ensure its durability and stability. During the box body processing, the precision processing process of the CNC machining center should be strictly implemented to ensure the accuracy and stability of the box body.

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For more detailed information on the maintenance procedures and requirements of vibrating screen exciters, por favor haga clic aquí:https://www.zexciter.com/en/a/news/vibrating-screen-exciter-maintenance-process.html