The production process of welding column boom is a complex and delicate process involving multiple links and steps. The following is a general description of the production process:
Welding column boom production process
1. Production preparation and material processing
Be familiar with the product construction drawings: First, the production team needs to carefully study the product construction drawings to understand the key information such as the size, shape, and material requirements of the column boom.
Process analysis and preparation: Based on the construction drawings, process analysis is carried out, detailed process technical documents are prepared, and quality assurance and safety management documents are formulated.
Material preparation: According to product requirements, the required steel, welding materials, flux and other auxiliary materials are prepared. These materials need to undergo strict quality inspection to ensure compliance with standards.
Equipment allocation and maintenance: Align and repair production equipment, facilities, work clamps and measuring tools, etc. to ensure that they are in good working condition.
2. Basic component processing
Layout and marking: According to the construction drawings, layout and marking are carried out on the steel to mark the locations that need to be cut and processed.
Cutting: Use shearing, punching, thermal cutting (such as gas cutting, plasma arc cutting), CNC cutting and other methods to cut the steel into the required shape and size. This step needs to ensure that the cutting size is accurate and the error is controlled within the specified range.
Hot and cold forming processing: bend, stretch, press and other hot and cold forming processes are performed on the cut steel to obtain the basic components of the column boom.
Edge processing: The edges of the components are machined or grooved for subsequent welding operations. At the same time, the groove cleaning before welding is required to ensure the welding quality.
3. Assembly and welding
Component assembly: The basic components are assembled and assembled according to the requirements of the product drawings to form components. During the assembly process, attention should be paid to the symmetry and stability of the components to ensure the load-bearing and safety of the components.
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