Сварка под флюсом (ПИЛА) is a commonly used welding process known for its high efficiency and deep penetration. Operating a submerged arc welding machine requires adherence to specific safety and operational procedures to ensure high-quality welds and prevent accidents.

Submerged arc welding machine operating procedures

 SAW welding

1. Pre-Operational Setup

а. Inspection and Preparation

Check the Equipment: Ensure the welding machine, источник питания, and wire feeder are in good working condition. Inspect cables, connections, and the welding gun for any damage.

Clean the Workpiece: Ensure the surfaces to be welded are clean, free of rust, нанесите вазелин, грязь, or other contaminants that may affect weld quality.

Select Proper Filler Wire: Choose the appropriate wire electrode based on the material type and thickness to be welded.

Select Proper Flux: Ensure that the flux is dry and suitable for the welding process. The flux must match the welding wire and workpiece material.

Setup Welding Parameters: Set the welding machine’s parameters (Напряжение, текущий, and travel speed) based on the welding specifications and the thickness of the material.

б. Check Safety Gear

Personal Protective Equipment (СИЗ): Wear the necessary PPE, включающий:

Welding helmet with appropriate shade lens

Flame-resistant gloves

Flame-retardant clothing

Welding boots

Safety glasses or goggles

Вентиляция: Ensure adequate ventilation in the work area, as fumes from the welding process can be hazardous.

Fire Extinguisher: Have a fire extinguisher nearby, as welding can pose a fire hazard.

2. Настройка и калибровка машины

а. Set the Electrode Wire

Загрузите электродную проволоку: Load the wire electrode spool into the feeder. Ensure the wire passes smoothly through the guide tube and into the welding gun.

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